PSA Nitrogen Plant

Air compressor:

Air compressor's function is supplying the compressed air which is the source of material and power of the nitrogengeneration system, Normally the air compressor has micro oil content and oil Free type because the pressure isstable, and the air quality is high. Of course the air compressor is the main power consumption.

Air tank:

Stabilize the air fluctuation, keep the air going through the purification parts and removing more oil and waterimpurities, meanwhile it can support the air capacity to PSA nitrogen generator at a short time, guarantee thepressure rise of adsorption vessels and keep the whole system running smoothly.

Filter (Super Drain Filter):

Remove the impurities of compressed air(dust, particle and oi) to keep the compressed air cleaner, it can be usedfor filtering the liquid and the substance which is the size of 3 y m above (5ppm w/w Max oil content).

Refrigerated Air Dryer:

According to the freezing and drying principle of air. it takes the frozen machine to cool down the compressed air tillthe relative dew point and the water in the air will be drained out by the drainer valve, and then the compressed airhas been dried to the desired dew point.

Filter (Super Line Filter):

Further filter the impurities of compressed air, it can be used for liquid water and oil, and the substance which is thesize of 1 um above(1ppm w/w Max oil content).

Filter (Super Mist Filter):

Further filter the impurities of compressed air, it can be used for smog water and oil, and the substance which is thesize of 0. 01 um above(0. 01ppm w/w Max oil content).

Filter(Super Activated carbon filter):

Be used for the smog oil and hydrocarbon steam, it can remove the particle which is at 0. 01 m (0. 003ppm w/w Maxoil content).

Air buffer tank:

Use for nitrogen generator with big capacity, it can buffer and stabilize the pressure.

Nitrogen qenerator:

HongJI Ligas adopts the technology of Germany company Carbon Tech GmbH and uses the components and materialswhich is imported from Germany and Japan to produce the nitrogen generator, progress is that it takes the property ofcarbon molecular sieve (CMS) which increase the pressure to adsorb oxygen and decrease pressure to desorb oxygento separate the oxygen and get the purified gas nitrogen continually, normally the pressure will be 0. 7 Mpa ~1. 3Mpa.We'd like to offer good quality, low cost, highly efficient equipment and excellent service to our customer. Purity:95%~99.999%;Flux:1Nm3/h~2000Nm3/h

Nitrogen purifier:

To meet the requirement of high grade purified nitrogen,the refining section is available upon request. The equipmentis mainly formed by oxygen remover, cooler, adsorption dryer, and other instruments. Purity:99.9995%;Flux:1Nm3/h~2000Nm3/h

WORKING PRINCIPLE

Following the princ iple of pres sure swing adsorption, high-quality carbon molecular sieve is usedas the adsorbent. Under certain pressure, due to the dynamic effect, the diffusion rate of oxygenand nitrogen on the carbon molecular sieve is diferent. The oxygen molecules are adsorbed by thecarbon molecular sieve in large quantities. Nitrogen molecules are enriched in the gas phas e toachi e ve ox ygenand nitrogen separation. Since the adsorption capacity of carbon molecular sieve for oxygen varies significantly withpressure, reducing the pressure can adsorb the oxygen molecules adsorbed by the carbonmolecular sieve, so that the carbon molecular sieve can be regenerated and reused. Two adsorption tower processes are adopted, one is for adsorption and nitrogen production, andthe other i s for desorption and regeneration, alternating cycles and continuous production of high-quality nitrogen.

Main Feature

1.The material source is from the nature, the system only needscompressed air and power, so the cost of power and operation is less.

2.Nitrogen purity is easy to adjust, it is only affected by the capacity,purity of normal nitrogen is at the range of 95%~99.99%(can beadjusted), purity of high nitrogen is at the range of 99%~99.999%(can be adjusted)

3.The system is automatic, quick starting and no need to monitor.One button for start and stop, run 10-15 minutes to generate the N2 air.

4.The working progress is easy, the configuration is compact, thelanding space is less and the environment is well-adapted.

5.Snow storm filling can avoid the damage of CMS.

6.Digital flow meter has pressure compensation, it is highly precisemeter which can monitor the progress, it can test quick flow andaccumulate the total capacity.

Core components

Parameters

BWN Standard Model(Purity:99.5%)
Model	Production (Nm³/h)	Air Consumption (Nm³/min)	Air Purification System	Inlet and outlet caliber(mm)
BWN-5	5	0.25	CJ-0.5	DN15	DN15
BWN-10	10	0.51	CJ-0.5	DN25	DN15
BWN-20	20	0.97	CJ-1	DN25	DN15
BWN-30	30	1.48	CJ-2	DN25	DN25
BWN-40	40	1.95	CJ-2	DN32	DN25
BWN-60	60	2.9	CJ-3	DN32	DN32
BWN-80	80	3.9	CJ-6	DN40	DN32
BWN-100	100	4.65	CJ-6	DN40	DN40
BWN-120	120	5.45	CJ-6	DN40	DN40
BWN-150	150	6.86	CJ-10	DN50	DN40
BWN-200	200	9.12	CJ-10	DN50	DN40
BWN-300	300	13.72	CJ-15	DN65	DN50
BWN-400	400	18.42	CJ-20	DN65	DN50
BWN-600	600	27.26	CJ-30	DN80	DN50
BWN-800	800	36.19	CJ-40	DN100	DN65
BWN-1000	1000	44.93	CJ-50	DN100	DN65
BWN-1200	1200	54.52	CJ-60	DN125	DN100
BWN-1500	1500	68.62	CJ-80	DN150	DN100
BWN-2000	2000	91.65	CJ-100	DN150	DN125
BWN-2500	2500	11.62	CJ-1300	DN200	DN150

BWN99 Model (Purity:99%)
Model	Production (Nm³/h)	Air Consumption (Nm³/min)	Air Purification System	Inlet and outlet caliber(mm)
BWN99-10	10	0.45	CJ-1	DN15	DN15
BWN99-20	20	0.92	CJ-1	DN25	DN25
BWN99-30	30	1.3	CJ-2	DN25	DN25
BWN99-40	40	1.8	CJ-2	DN32	DN25
BWN99-60	60	2.2	CJ-3	DN32	DN25
BWN99-80	80	3.5	CJ-6	DN40	DN32
BWN99-100	100	4.14	CJ-6	DN40	DN32
BWN99-120	120	4.89	CJ-6	DN50	DN40
BWN99-150	150	6.11	CJ-10	DN50	DN40
BWN99-200	200	8.18	CJ-10	DN50	DN40
BWN99-300	300	12.22	CJ-20	DN65	DN50
BWN99-400	400	16.45	CJ-20	DN65	DN50
BWN99-600	600	24.91	CJ-30	DN80	DN50
BWN99-800	800	32.9	CJ-40	DN100	DN65
BWN99-1000	1000	42.3	CJ-50	DN125	DN65
BWN99-1200	1200	48.88	CJ-50	DN125	DN65
BWN99-1500	1500	61.1	CJ-70	DN125	DN100
BWN99-2000	2000	81.78	CJ-90	DN150	DN100
BWN99-2500	2500	101.52	CJ-110	DN200	DN125

BWN97 Model(Purity:99.5%)
Model	Production (Nm³/h)	Air Consumption (Nm³/min)	Air Purification System	Inlet and outlet caliber(mm)
BWN97-10	10	0.4	CJ-0.5	DN15	DN15
BWN97-20	20	0.79	CJ-1	DN25	DN25
BWN97-30	30	1.15	CJ-2	DN25	DN25
BWN97-40	40	1.5	CJ-2	DN25	DN25
BWN97-60	60	2.3	CJ-3	DN32	DN25
BWN97-80	80	3.1	CJ-3	DN40	DN32
BWN97-100	100	3.67	CJ-6	DN40	DN32
BWN97-120	120	4.32	CJ-6	DN40	DN40
BWN97-150	150	5.45	CJ-6	DN50	DN40
BWN97-200	200	7.52	CJ-10	DN50	DN50
BWN97-300	300	10.81	CJ-12	DN65	DN50
BWN97-400	400	14.57	CJ-20	DN65	DN50
BWN97-600	600	21.62	CJ-30	DN80	DN65
BWN97-800	800	29.14	CJ-30	DN100	DN65
BWN97-1000	1000	36.94	CJ-40	DN100	DN80
BWN97-1200	1200	43.24	CJ-50	DN125	DN100
BWN97-1500	1500	54.71	CJ-60	DN125	DN100
BWN97-2000	2000	72.19	CJ-80	DN150	DN125
BWN97-2500	2500	99.99	CJ-100	DN150	DN125

BWN39 Model(Purity:99.9%)
Model	Production (Nm³/h)	Air Consumption (Nm³/min)	Air Purification System	Inlet and outlet caliber(mm)
BWN39-5	5	0.4	KJ-0.5	DN15	DN15
BWN99-10	10	0.7	KJ-1	DN25	DN25
BWN99-20	20	1.3	KJ-2	DN25	DN25
BWN99-30	30	2	KJ-2	DN25	DN25
BWN99-40	40	2.55	KJ-3	DN32	DN25
BWN99-60	60	4.0	KJ-6	DN40	DN32
BWN99-80	80	5.6	KJ-6	DN40	DN40
BWN99-100	100	7	KJ-10	DN50	DN40
BWN99-120	120	8.4	KJ-10	DN50	DN40
BWN99-150	150	10	KJ-10	DN50	DN40
BWN99-200	200	14	KJ-20	DN65	DN50
BWN99-300	300	20	KJ-20	DN80	DN50
BWN99-400	400	28	KJ-30	DN80	DN65
BWN99-600	600	41	KJ-40	DN100	DN65
BWN99-800	800	55	KJ-60	DN125	DN65
BWN99-1000	1000	70	KJ-70	DN125	DN65
BWN99-1200	1200	80	KJ-80	DN150	DN80
BWN99-1500	1500	98	KJ-100	DN150	DN80

BWN49 Model(Purity:99.99%)
Model	Production (Nm³/h)	Air Consumption (Nm³/min)	Air Purification System	Inlet and outlet caliber(mm)
BWN49-5	5	0.5	KJ-0.5	DN15	DN15
BWN49-8	8	0.98	KJ-1	DN25	DN15
BWN49-20	20	2.1	KJ-3	DN32	DN25
BWN49-30	30	2.9	KJ-3	DN40	DN25
BWN49-40	40	4.1	KJ-6	DN40	DN25
BWN49-60	60	6.3	KJ-6	DN50	DN32
BWN49-80	80	8.2	KJ-10	DN50	DN40
BWN49-100	100	9.2	KJ-10	DN65	DN40
BWN49-120	120	11	KJ-12	DN65	DN40
BWN49-140	140	13.1	KJ-20	DN65	DN50
BWN49-160	160	15.2	KJ-20	DN80	DN50
BWN49-180	180	16.9	KJ-20	DN80	DN50
BWN49-200	200	18.7	KJ-20	DN80	DN50
BWN49-250	250	23.1	KJ-30	DN100	DN50
BWN49-300	300	28.7	KJ-30	DN100	DN50
BWN49-350	350	31.96	KJ-40	DN125	DN50
BWN49-400	400	36.66	KJ-40	DN125	DN65
BWN49-450	450	41.36	KJ-50	DN125	DN65
BWN49-500	500	46.06	KJ-50	DN125	DN80
BWN49-550	550	48.88	KJ-60	DN125	DN80
BWN49-600	600	54.52	KJ-60	DN125	DN80
BWN49-650	650	59.22	KJ-70	DN150	DN80
BWN49-700	700	63.92	KJ-70	DN150	DN80
BWN49-800	800	72.8	KJ-80	DN150	DN100
BWN49-1000	1000	91.3	KJ-100	DN150	DN125

BWN59 Model(Purity:99.99%)
Model	Production (Nm³/h)	Air Consumption (Nm³/min)	Air Purification System	Inlet and outlet caliber(mm)
BWN59-5	5	0.78	KJ-1	DN25	DN15
BWN59-10	10	1.75	KJ-2	DN25	DN15
BWN59-20	20	3.55	KJ-6	DN40	DN15
BWN59-30	30	5.25	KJ-6	DN40	DN25
BWN59-40	40	7	KJ-10	DN50	DN25
BWN59-50	50	8.7	KJ-10	DN50	DN25
BWN59-60	60	10.5	KJ-12	DN50	DN32
BWN59-80	80	13.75	KJ-20	DN65	DN40
BWN59-100	100	16.64	KJ-20	DN65	DN40
BWN59-150	150	24.91	KJ-30	DN80	DN40
BWN59-200	200	33.37	KJ-40	DN100	DN50
BWN59-300	300	49.82	KJ-60	DN125	DN50

Application Scene

Powder metallurgy;Coal industry;Electronic industry;Food industry;Environmental protection industry;New energy industry;Pharmaceutical industry;Chemical industry.